ProcessDefender™

 

PROCESSDEFENDER™ PROCESS LOAD MONITORS

Stop damage and downtime before it occurs

Protecting motor driven equipment with ProcessDefender™ will alert the operator to events such as pump run dry, dead head, cavitation, or a closed suction valve. An alert can be as simple as a visual operator alarm, a signal to a plant DCS, or a direct local shut down of the motor. Either way, ProcessDefender will react quickly enough to protect the equipment from unnecessary damage and downtime.

 

KEY FEATURES

  • Arc Flash protection for the user

  • Custom, large-format externally mounted HMI

  • Display motor load as either HP, kW, or % of Motor Power

  • Single model for all voltages 100-500VAC

  • Split core CT’s to aid installation

  • Three independent alarm relays

  • Four levels of process overload and underload protection (Main and Pre-alarms for both)

  • Ability to latch or unlatch all alarm relays

  • Ability to apply hysteresis to all unlatched alarm relays

  • Real-time clock with date

  • Event logging with time and date stamp

 
 

  • Auto setting of protection parameters

  • Over-and under-voltage protection with independent relay

  • Firmware updates applied by user

  • Lockable program settings

  • Programmable via external HMI

  • Designed for MCC applications

  • Programming assistance via QR code accessed online videos

  • Configurable via Modbus

  • Equipment Run Time

  • Modbus Parameters / Addresses displayed on HMI

  • Certified to UL, cUL, and CE

 

Where to Buy

The ProcessDefender power monitor is available from these authorized partners. For more information, click on the linked logos below, or contact us.

Ferguson Industrial
Eastern First
Finish Thompson
Flowserve
Samuel Jackson
 

PD Configurator Firmware

Are you setting up your ProcessDefender unit? Click the button below to download the PD configurator firmware to get started.

 

PD100 Start-up Tutorials

View our library of helpful start-up tutorial videos for the PD100.

Product Literature

Product brochure: English | Spanish

Data Sheet: English

Instruction Manual: English | Spanish

Quick Start Guide: Multilingual (EN, DE, FR, ES, IT)

Quality Document: CE Certificate | UKCA Certificate

Technical Data
Specifications
Supply Voltage 1 x 100-240 VAC & 3 x 100-480 VAC
Frequency 45 - 65 Hz
Rated Current Up to 999 Amps via current transducer
Output Relays 3
Modbus Configurable Yes
Accuracy ≥98%
Repeatability ≥99%
Protection Class NEMA 4 / IP65 (HMI only)
Approvals UL, cUL, CE

Typical PD100 Applications

  • sealless mag drive pumps

    Mag Drive / Sealless Pumps

  • positive displacement pumps

    Positive Displacement Pumps

  • progressive cavity pumps

    Progressive Cavity Pumps

  • Linear & Circular Clarifiers

    Linear & Circular Clarifiers

  • Conveyor systems

    Conveyor Systems

  • Industrial Mixers

    Industrial Mixers

  • Industrial Blowers

    Industrial Blowers

  • Rock Crushers

    Rock Crushers

ProcessDefender IN YOUR INDUSTRY

  • ProcessDefender for Aggregate and Mining

    ProcessDefender for Aggregate and Mining

    Protection against damage and downtime in crusher, conveyor and other applications found in Aggregate and Mining facilities.

  • ProcessDefender for Agriculture

    ProcessDefender for Agriculture

    Preventative maintenance for applications in Agriculture.

  • ProcessDefender for Building Management

    ProcessDefender for Building Management

    Prevent pump damage and failure with ProcessDefender.

  • ProcessDefender for Chemical and Petrochemical

    ProcessDefender for Chemical & Petrochemical

    Stop the damage to the equipment in your chemical plant before it occurs with ProcessDefender power monitors.

  • ProcessDefender for Food & Beverage

    ProcessDefender for Food & Beverage

    Preventative maintenance for pumps, mixers, agitators and other motor driven equipment found in Food & Beverage facilities.

  • ProcessDefender for Groundwater & Reclamation

    ProcessDefender for Groundwater & Reclamation

    Protect well and groundwater pumps against dry run conditions with ProcessDefender.

  • ProcessDefender for Marine

    ProcessDefender for Marine

    Ideal for protecting machines and processes in the Marine industry against unnecessary damage and downtime.

  • ProcessDefender for Oil & Gas

    ProcessDefender for Oil & Gas

    Stop the damage to the equipment in your Oil & Gas facility before it occurs.

  • ProcessDefender for the Pharmaceutical Industry

    ProcessDefender for the Pharmaceutical Industry

    ProcessDefender provides reliable protection of motor driven equipment commonly found in pharmaceutical facilities.

  • ProcessDefender for Process Manufacturing

    ProcessDefender for Process Manufacturing

    Damage and downtime caused by equipment failure can be costly. Prevent it, with ProcessDefender.

  • ProcessDefender for Sawmill Facilities

    ProcessDefender for Sawmill Facilities

    Prevent unnecessary damage to your Sawmill applications with ProcessDefender.

  • ProcessDefender for Water & Wastewater

    ProcessDefender for Water & Wastewater

    ProcessDefender acts as an electronic shearpin to protect against costly damage and downtime to rotary clarifiers, as well as unnecessary downtime to other motor driven equipment.

Featured
Aggregate & Mining
Aggregate & Mining

Protection against damage and downtime in crusher, conveyor and other applications found in Aggregate and Mining facilities.

Agriculture
Agriculture

Preventative maintenance for applications in Agriculture.

Building Management
Building Management

Prevent pump damage and failure with ProcessDefender.

Chemical & Petrochemical
Chemical & Petrochemical

Stop the damage to the equipment in your chemical plant before it occurs.

Food & Beverage
Food & Beverage

Preventative maintenance for pumps and other motor driven equipment found in Food & Beverage facilities.

Groundwater & Reclamation
Groundwater & Reclamation

Protect well and groundwater pumps against dry run conditions with ProcessDefender.

Marine
Marine

Ideal for protecting machines and processes in the Marine industry against unnecessary damage and downtime.

Oil & Gas
Oil & Gas

Stop the damage to the equipment in your Oil & Gas facility before it occurs.

Pharmaceutical
Pharmaceutical

ProcessDefender provides reliable protection for critical pharmaceutical processes driven by electric motors.

Process Manufacturing
Process Manufacturing

Damage and downtime caused to your processing equipment can be costly. Prevent it, with ProcessDefender.

Sawmills
Sawmills

Prevent unnecessary damage to your Sawmill applications with ProcessDefender.

Water & Wastewater
Water & Wastewater

ProcessDefender acts as an electronic shearpin to protect against costly damage and downtime to rotary clarifiers, as well as unnecessary downtime to other motor driven equipment.

Get in touch.

Want more information about our ProcessDefender load monitors? Please, drop us a line… we’re here to help!